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Question

A circular shaft of diameter 120 mm is welded to a rigid plate by a fillet weld of size 8 mm. If a torque of 12 kN- m is applied to the shaft, then the maximum stress in the weld will be ______ N/mm2.

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Solution

τmax=T.rIP
IP=2πr3t=πd3t4=π×(120)3×(0.7×8)4

=7.6×106 mm4

r=d2=1202=60mm

τmax=12×106×607.6×106=94.74N/mm2

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