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Question

Describe the manufucature of H2SO4 by contact process,

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Solution

Manufacture of sulphur acid (contact process) It involves following steps:

(i) Production of sulphur dioxide It is carried out by burning powdered sulphur or roasting of sulphur rich ores.

S+O2SO2

(ii) Oxidation of sulphur dioxide to sulphur trioxide

2SO2(g)+O2(g)400450C,1.52atm2SO3(g)+Heat

This is the major step to the contact process.

For better yield of SO3, conditions required are:

Temperature =400-450C; Pressure =1.5 to 2 atm;

Catalyst=Pt asbestos or vanadium pentoxide V2O5

(iii) Conversion of SO_3 into H2SO4 SO3 is absorbed in conc H2SO4 to produce oleum or pyrosulphuric acid.

SO3+H2SO4H2S2O7 Conc. Oleum

SO3 is not absorbed in water as the reaction is highly exothermic and a mist of acid particles is formed. Somethimes it becomes difficult to handle the operation.

(iv) Dilution of loeum and formation of H2SO4 Oleum is diluted with calculated quantity of water to obtain H2SO4 in required concentration.


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