Bauxite ore containing silica is heated with conc. NaOH solution at 473−523 K and 35−36 bar pressure. Alumina forms sodium aluminate and silica forms sodium silicate. Impurities are left behind.
Al2O3+2NaOH+3H2O→2Na[Al(OH)4]
Carbon dioxide neutralizes the aluminate to precipitate hydrated alumina.
2Na[Al(OH)4]+2CO2→Al2O3.xH2O+2NaHCO3
Sodium silicate remains in the solution and hydrated alumina is filtered and dried. On heating, hydrated alumina gives pure alumina.
Al2O3.xH2O1473 K−−−−→Al2O3(s)+xH2O