In order to obtain one tonne of aluminum, the following inputs are required: four tonnes of bauxite, of Sodium hydroxide, and of graphite. The aluminum compound in bauxite is aluminum oxide and the main impurity is iron oxide. Aluminum is obtained by the electrolysis of aluminum oxide dissolved in cryolite.
Why is so much graphite required for this electrolytic process?
Because the reaction or oxidation of carbon with oxygen liberated at the anode needs to be replaced hence so many graphite or carbon rods are needed during the electrolysis process.