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Question

In orthogonal turning of low carbon steel pipe with principal cutting edge angle of 90o, the main cutting force is 1000N and the feed force is 800N. The shear angle is 25o and the orthogonal rake angle is zero. Employing Merchant's theory, the ratio of friction force to normal force acting on the cutting tool is

A
1.56
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B
1.25
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C
0.80
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D
0.64
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Solution

The correct option is C 0.80
Given,
Cutting force: FC=1000N
Feed force : FT=800N
Rake angle : α=0o
Shear angle: : ϕ=25o
We know that, μ=FN=FCsinα+FTcosαFCcosαFTsinα

=1000sin0o+800cos0o1000cos0o800sin0o

=8001000=0.8

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