Question 8
Explain powder coating and anodizing?
Powder coating :
Powder coating is a method of applying a layer harder than paint on the surface of an iron object to prevent rusting. In this method, a polymer resin, a pigment, and some other ingredients are melt mixed, cooled, and ground into a uniform powder. This powder is sprayed on the polished metal surface by electrostatic spray deposition (ESD). In this method, the particles of the powder are given an electrostatic charge due to which a uniform layer of the powder sticks to the metal surface. Then the object is heated in the oven along with the coating. A chemical reaction occurs in the layer, resulting in the formation of long cross-linked polymeric chains. This powder coating is highly durable, hard, and attractive.
Anodizing:
A protective layer is formed naturally on the surface of aluminium metal by reaction with oxygen in the air. Anodizing is done by electrolysis. Dilute acid is taken in the electrolytic cell and the aluminium article is dipped in it as the anode. When an electric current is passed hydrogen gas is released at the cathode and oxygen gas at the anode. A reaction with oxygen occurs and a layer of hydrated aluminium oxide is formed on the anode, i.e. the iron article.