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Question

Starting with sodium chloride how would proceed to prepare-
1. sodium hydroxide
2. sodium carbonate?

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Solution

1. Sodium hydroxide is prepared by the electrolysis of sodium chloride solution in castner-kellne cell. A brine solution (1 % NaCI solution) is electrolysed Using a mercury cathode and a carbon anode.
NaClNa++Cl
H2OH++OH
At cathode Na++eNa
Na+HgNaHg (amalgam)
At anode ClCl+e
Cl+ClCl2
NaOHNa++OH
H2OH++OH
Sodium and hydrogen ion migrate towards cathode while OH and Hg migrate towards anode.
At Cathode, 2H++2eH2
At anode, OHOH+e
NaHg+OHNaOH+Hg
Over all reaction
2NaClSodiumchloride+2H2O2NaOHsodiumhudroxide+Cl2+H2
(ii) Sodium Carbonate is prepared from sodium chloride by solvay process. Common salt and lime stone are used as raw materials in this process. It s formed in following steps-
Step 1- Carbon dioxide passes through a concentrated aqueous solution of sodium chloride and amoonia.
NaClsodiumchloride+CO2+NH3+H2ONaHCO3+NH4Cl
The cabon dioxide required for this reaction is produced by heating (calcination) of the lime stone at 95oC.
CaCO3CaO+CO2
Step 2- The sodium bi carbonate (NaHCO3) that precipitates out in above step is filtered out from the hot ammonium chloride (NH4Cl) solution and the solution is then reacted with the quick lime (CaO) formed in above reaction.
2NH4Cl+CaO2NH3+CaCl2+H2O
CaO makes a strong basic solution. The ammonia formed in this reaction is recycled back to the initial brine solution of fist reaction.
step 3- Sodium bicarbonate that percipitate out in step 1. It is converted to the product (sodium carbonate) by calcination at 16o23oC.
2NaHCO3Na2CO3sodium carbonate+H2O+CO2

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