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Question

Two 8mm thick steel plates are placed 5mm apart and welded by a butt joint. Welding is carried out at 20V and speed of 5mm/s. Heat transfer efficiency is 0.80. If the heat required to melt steel is 10J/mm3 and melting efficiency is 0.625. The weld current (in amperes) will be

A
100
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B
300
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C
400
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D
200
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Solution

The correct option is D 200
Vol of weld puddle =8×5×x=40xmm3

x = a gap

Heat required =10×40×x=400xJ ... (i)

Heat generated =η1η2×VIxv

=0.625×20×I×x×0.85

400x=0.625×20×I×x×0.85

[Given η1=0.8,η2=0.62]

I=200A

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