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What is zener diode . How can a zener diode be used as a voltage regulator. Explain using suitable circuit diagram.

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The Zener Diode

A Semiconductor Diode blocks current in the reverse direction, but will suffer from premature breakdown or damage if the reverse voltage applied across becomes too high

However, the Zener Diode or “Breakdown Diode”, as they are sometimes referred too, are basically the same as the standard PN junction diode but they are specially designed to have a low and specified Reverse Breakdown Voltage which takes advantage of any reverse voltage applied to it.

The Zener diode behaves just like a normal general-purpose diode consisting of a silicon PN junction and when biased in the forward direction, that is Anode positive with respect to its Cathode, it behaves just like a normal signal diode passing the rated current.

However, unlike a conventional diode that blocks any flow of current through itself when reverse biased, that is the Cathode becomes more positive than the Anode, as soon as the reverse voltage reaches a pre-determined value, the zener diode begins to conduct in the reverse direction.

This is because when the reverse voltage applied across the zener diode exceeds the rated voltage of the device a process called Avalanche Breakdown occurs in the semiconductor depletion layer and a current starts to flow through the diode to limit this increase in voltage.

The current now flowing through the zener diode increases dramatically to the maximum circuit value (which is usually limited by a series resistor) and once achieved, this reverse saturation current remains fairly constant over a wide range of reverse voltages. The voltage point at which the voltage across the zener diode becomes stable is called the “zener voltage”, ( Vz ) and for zener diodes this voltage can range from less than one volt to a few hundred volts.

The point at which the zener voltage triggers the current to flow through the diode can be very accurately controlled (to less than 1% tolerance) in the doping stage of the diodes semiconductor construction giving the diode a specific zener breakdown voltage, ( Vz ) for example, 4.3V or 7.5V. This zener breakdown voltage on the I-V curve is almost a vertical straight line.
Zener Diode I-V Characteristics



The Zener Diode is used in its “reverse bias” or reverse breakdown mode, i.e. the diodes anode connects to the negative supply. From the I-V characteristics curve above, we can see that the zener diode has a region in its reverse bias characteristics of almost a constant negative voltage regardless of the value of the current flowing through the diode and remains nearly constant even with large changes in current as long as the zener diodes current remains between the breakdown current IZ(min) and the maximum current rating IZ(max).

This ability to control itself can be used to great effect to regulate or stabilise a voltage source against supply or load variations. The fact that the voltage across the diode in the breakdown region is almost constant turns out to be an important characteristic of the zener diode as it can be used in the simplest types of voltage regulator applications.

The function of a regulator is to provide a constant output voltage to a load connected in parallel with it in spite of the ripples in the supply voltage or the variation in the load current and the zener diode will continue to regulate the voltage until the diodes current falls below the minimum IZ(min) value in the reverse breakdown region.

The Zener Diode Regulator

Zener Diodes can be used to produce a stabilised voltage output with low ripple under varying load current conditions. By passing a small current through the diode from a voltage source, via a suitable current limiting resistor (RS), the zener diode will conduct sufficient current to maintain a voltage drop of Vout.

We remember from the previous tutorials that the DC output voltage from the half or full-wave rectifiers contains ripple superimposed onto the DC voltage and that as the load value changes so to does the average output voltage. By connecting a simple zener stabiliser circuit as shown below across the output of the rectifier, a more stable output voltage can be produced.

Zener Diode Regulator

The values of the individual Zener diodes can be chosen to suit the application while the silicon diode will always drop about 0.6 – 0.7V in the forward bias condition. The supply voltage, Vin must of course be higher than the largest output reference voltage and in our example above this is 19v.

A typical zener diode for general electronic circuits is the 500mW, BZX55 series or the larger 1.3W, BZX85 series were the zener voltage is given as, for example, C7V5 for a 7.5V diode giving a diode reference number of BZX55C7V5.

The 500mW series of zener diodes are available from about 2.4 up to about 100 volts and typically have the same sequence of values as used for the 5% (E24) resistor series with the individual voltage ratings for these small but very useful diodes
Zener Diode Clipping Circuits

Thus far we have looked at how a zener diode can be used to regulate a constant DC source but what if the input signal was not steady state DC but an alternating AC waveform how would the zener diode react to a constantly changing signal.

Diode clipping and clamping circuits are circuits that are used to shape or modify an input AC waveform (or any sinusoid) producing a differently shape output waveform depending on the circuit arrangement. Diode clipper circuits are also called limiters because they limit or clip-off the positive (or negative) part of an input AC signal. As zener clipper circuits limit or cut-off part of the waveform across them, they are mainly used for circuit protection or in waveform shaping circuits.

For example, if we wanted to clip an output waveform at +7.5V, we would use a 7.5V zener diode. If the output waveform tries to exceed the 7.5V limit, the zener diode will “clip-off” the excess voltage from the input producing a waveform with a flat top still keeping the output constant at +7.5V. Note that in the forward bias condition a zener diode is still a diode and when the AC waveform output goes negative below -0.7V, the zener diode turns “ON” like any normal silicon diode would and clips the output at -0.7V as shown below.

Square Wave Signal
The back to back connected zener diodes can be used as an AC regulator producing what is jokingly called a “poor man’s square wave generator”. Using this arrangement we can clip the waveform between a positive value of +8.2V and a negative value of -8.2V for a 7.5V zener diode.

So for example, if we wanted to clip an output waveform between two different minimum and maximum values of say, +8V and -6V, we would simply use two differently rated zener diodes. Note that the output will actually clip the AC waveform between +8.7V and -6.7V due to the addition of the forward biasing diode voltage.

In other words a peak-to-peak voltage of 15.4 volts instead of expected 14 volts, as the forward bias volt drop across the diode adds another 0.7 volts in each direction.

This type of clipper configuration is fairly common for protecting an electronic circuit from over voltage. The two zener’s are generally placed across the power supply input terminals and during normal operation, one of the zener diodes is “OFF” and the diodes have little or no affect. However, if the input voltage waveform exceeds its limit, then the zener’s turn “ON” and clip the input to protect the circuit.

In the next tutorial about diodes, we will look at using the forward biased PN junction of a diode to produce light. We know from the previous tutorials that when charge carriers move across the junction, electrons combine with holes and energy is lost in the form of heat, but also some of this energy is dissipated as photons but we can not see them.

If we place a translucent lens around the junction, visible light will be produced and the diode becomes a light source. This effect produces another type of diode known commonly as the Light Emitting Diode which takes advantage of this light producing characteristic to emit light (photons) in a variety of colours and wavelengths.



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