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Question

Write the principle behind the froth floatation process. What is the role of collectors in this process?


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Solution

Froth floatation process:

  • Froth floatation is the separation of minerals from the mixture ore by creating froth in the mineral.
  • It is an important concentration process used for the extraction of ores.
  • This process is used to selectively separate hydrophobic (water-repelling) materials from hydrophilic (water-loving) waste.
  • The sulfide ores are preferentially extracted by this process.

Principle:

  • There is a difference between the wettability of gangue and mineral particles which is the basic principle behind this.
  • Based on this fact, the mineral particles that we need to extract are treated with oil such as pine oil and fatty acids, which can increase the mineral's non-wettability, and the gangue is treated with water.
  • The ore is crushed into a fine powder and combined with water to form a slurry, which is then treated with a surfactant chemical to make it more hydrophobic.
  • The slurry has now been turned into pulp, which is added to a container filled with water and then air jets are forced into it to create bubbles.
  • The required mineral is repelled by water and thus gets attached to the air bubbles.
  • The froth is formed when air bubbles rise to the surface with mineral particles stuck to them.
  • This froth is separated and taken to the next stage of refinement and extraction.

Role of collectors:

  • A collector is an organic compound that can selectively attach to minerals and enhances its hydrophobic nature of it.
  • It acts as a critical factor for the adhesion of mineral particles to air bubbles.

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