A 200 mm long down sprue has an area of cross-section of 650 mm2 where the pouring basin meets the down sprue (i.e. at the beginning of the down sprue). A constant head of molten metal is maintained by the pouring basin. The molten metal flow rate is 6.5 × 105mm3/s. Considering the end of down sprue to be open to atmosphere and acceleration due to gravity of 104mm/s2, the area of the down sprue in mm2 at its end (avoiding aspiration effect) should be
∴A1v1=6.5×105
∴v1=6.5×105650=1000mm/s
Applying Bernoulli's theorem at points A and B, we get
h+v212g=v222g[PA−PB=Patm]
200+(1000)22×104=v222×104
∴v2=2236.068mm/s
Now, area of down sprue at its end,
A2=Qv2=6.5×1052236.068
=290.7mm2