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Question

Sulphuric acid is manufactured by the Contact process.
(a) Give two balanced equations to obtain SO2 in this process.
(b) Give the conditions for the oxidation of SO2.
(c) Why is H2SO4 not obtained by directly reacting SO3 with water?
(d) Name the chemical used to dissolve SO3 and name also the product formed.
(e) Give all the main reactions to this process.
[5 MARKS]

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Solution

Each option: 1 Mark

(a) Sulphur dioxide is produced by burning Louisiana sulphur (99.5% pure) in purified air.
S+O2SO2
It is also obtained by roasting Iron pyrites (FeS2)
4FeS2+11O22Fe2O3+8SO2

(b) Conditions for oxidation of SO2. The reaction of conversion of sulphur dioxide sulphur trioxide is :
2SO22 vol.+O21 vol.V2O5450C2SO32 vol.+198 kJ

Clearly, the reaction is reversible; exothermic and proceeds with a decrease in volume. Therefore, according to Le-Chatelier's principle, the favourable conditions for maximum yield of sulphur trioxide are :
(i) Low temperature (about 410C to 450C)
(ii) High pressure (1-2 atm)
(iii) Purity of the gases
(iv) Concentration of gases (Excess of oxygen)
(v) Suitable catalyst (platinum or vanadium pentaoxide)

(c) Since sulphur trioxide does not dissolve in water satisfactorily and it gives a lot of heat and forms misty droplets of sulphuric acid, therefore, sulphuric acid is not obtained by directly, reacting SO3 with water.
(d) The chemical used to dissolve SO3 is conc. sulphuric acid and the product fanned is oleum or pyrosulphuric acid.
SO3+H2SO4H2S2O7Oleum

(e) The main reactions taking place in the manufacture of sulphuric acid by Contact process are as follows:
S+O2SO2
4FeS2+11O22Fe2O3+8SO2
2SO2+O2V2O5/Pt400450C2SO3

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